Method and apparatus for testing lost circulation materials for subterranean formations

ABSTRACT

An apparatus for testing lost circulation materials (“LCMs”) for use in a formation is disclosed. The apparatus may comprise a LCM cell that contains at least one formation simulation component. A pressurized tank may be in fluid communication with the LCM cell, and may force a sample LCM slurry into the LCM cell. An LCM receiver may also be in fluid communication with the LCM cell, and may receive the LCM slurry that flows through the LCM cell.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. application Ser. No.14/997,311, entitled “A Method and Apparatus for Testing LostCirculation Materials for Subterranean Formations”, filed 15 Jan. 2016,which is a divisional of U.S. application Ser. No. 13/361,755, entitled“A Method and Apparatus for Testing Lost Circulation Materials forSubterranean Formations” filed 30 Jan. 2012, now issued as U.S. Pat. No.9,285,355 on 15 Mar. 2016, all of which are hereby incorporated byreference in their entirety for all purposes.

BACKGROUND

The present disclosure relates generally to simulating downholeformation characteristics and, more particularly, the present disclosurerelates to methods and apparatuses for testing lost circulationmaterials for subterranean formations.

Subterranean drilling operations typically utilize drilling fluids toprovide hydrostatic pressure to prevent formation fluids from enteringinto the well bore, to keep the drill bit cool and clean duringdrilling, to carry out drill cuttings, and to suspend the drill cuttingswhile drilling is paused and when the drilling assembly is brought inand out of the borehole. When drilling into certain formation types,some of the drilling fluid may seep into and become trapped in theformation. This is particularly problematic in vugular formations, whichinclude numerous cavities, known as vugs. If enough drilling fluid islost to the formation, additional drilling fluid must be introduced intothe borehole to maintain drilling efficiency. This can become expensiveif large amounts of the drilling fluid are lost.

To prevent drilling fluid loss into vugular formations, lost circulationmaterials (LCMs) may be added to the drilling fluid. The LCMs typicallyare typically fibrous (e.g., cedar bark, shredded cane stalks, mineralfiber and hair), flaky (e.g., mica flakes and pieces of plastic orcellophane sheeting) or granular (e.g., ground and sized limestone ormarble, wood, nut hulls, Formica, corncobs and cotton hulls) materials.In certain other instances, LCMs may include reactive chemicals whichset and harden within the vugs. The LCMs are intended to plug the vugs,preventing the vugs from capturing the fluid portions of the drillingfluid. Unfortunately, testing the effectiveness of LCMs for a particularformation is problematic. For example, current test methods aregenerally not repeatable, making it difficult to compare the relativeeffectiveness of two LCMs on the same formation. Additionally, currenttesting methods cannot accurately model the wide range of vug sizes,particularly the large vugs, needed to simulate vugular formations. Assuch, what is needed is an apparatus for scalable, repeatable testing ofLCMs in vugular formations.

FIGURES

Some specific exemplary embodiments of the disclosure may be understoodby referring, in part, to the following description and the accompanyingdrawings.

FIG. 1 illustrates an example LCM testing system, incorporating aspectsof the present disclosure.

FIGS. 2a-g illustrate an example LCM cell and example formationsimulation components, according to aspects of the present disclosure.

FIG. 3 illustrates a flow path through an example LCM cell, according toaspects of the present disclosure.

FIG. 4 illustrates an example LCM cell, incorporating aspects of thepresent disclosure.

FIG. 5 illustrates an example LCM cell, incorporating aspects of thepresent disclosure.

FIG. 6 illustrates an example LCM cell, incorporating aspects of thepresent disclosure.

FIG. 7 illustrates an example LCM cell, incorporating aspects of thepresent disclosure.

FIG. 8 illustrates an example LCM cell, incorporating aspects of thepresent disclosure.

While embodiments of this disclosure have been depicted and describedand are defined by reference to exemplary embodiments of the disclosure,such references do not imply a limitation on the disclosure, and no suchlimitation is to be inferred. The subject matter disclosed is capable ofconsiderable modification, alteration, and equivalents in form andfunction, as will occur to those skilled in the pertinent art and havingthe benefit of this disclosure. The depicted and described embodimentsof this disclosure are examples only, and not exhaustive of the scope ofthe disclosure.

DETAILED DESCRIPTION

The present disclosure relates generally to simulating downholeformation characteristics and, more particularly, the present disclosurerelates to methods and apparatuses for testing lost circulationmaterials for subterranean formations.

Illustrative embodiments of the present disclosure are described indetail herein. In the interest of clarity, not all features of an actualimplementation may be described in this specification. It will of coursebe appreciated that in the development of any such actual embodiment,numerous implementation-specific decisions must be made to achieve thespecific implementation goals, which will vary from one implementationto another. Moreover, it will be appreciated that such a developmenteffort might be complex and time-consuming, but would nevertheless be aroutine undertaking for those of ordinary skill in the art having thebenefit of the present disclosure.

To facilitate a better understanding of the present disclosure, thefollowing examples of certain embodiments are given. In no way shouldthe following examples be read to limit, or define, the scope of thedisclosure. Embodiments of the present disclosure may be applicable tohorizontal, vertical, deviated, or otherwise nonlinear wellbores in anytype of subterranean formation. Embodiments may be applicable toinjection wells as well as production wells, including hydrocarbonwells.

FIG. 1 illustrates an example LCM testing system 100, incorporatingaspects of the present disclosure. The LCM testing system 100 includes apressurized tank, such as permeability plugging apparatus (PPA) cell114, which may be encased by a heating jacket 110. The heating jacket110 may heat the contents of the PPA cell 114 to a predeterminedtemperature. The PPA cell 114 may include an LCM slurry comprising asample fluid mixed with LCMs. In certain embodiments, the PPA cell 114may include a floating piston, separating the LCM slurry from apressurization fluid, which may be a liquid or a gas. The PPA cell 114may be pressurized by a standard, hand-operated, high-pressure hydraulicpump (not shown). In certain other embodiments, the PPA cell 114 may bepressurized by an automatic mechanism, such as a pheumatic, hydraulic,or mechanical actuator.

The PPA cell 114 may be coupled to a LCM cell 106 through a pipe 112. Insome cases a valve (not shown) may be placed between pipe 112 and PPAcell 114 to permit flow control. Connecting the PPA cell 114 with theLCM cell 106 with the pipe 112 may allow for a convenient connection ofsuch a valve, but it is not necessary. In certain embodiments, the PPAcell 114 and LCM cell 106 may be combined into a single unit. The pipe112 may be any type of high-pressure tubing well known in the art. Thepipe 112 may have an inner diameter that is larger than the diameter ofa simulated vug in the LCM cell 106, as will be described below. The LCMcell 106 may be at least partially disposed within a heating jacket 108,which may be, for example, a 175 ml high-pressure, high-temperature(HPHT) heating jacket. The heating jacket 108 may be mounted to theground via a leveling spacer 116, and may heat the LCM cell 106 to apredetermined temperature.

The LCM cell 106 may be coupled to an LCM receiver 102 through a valveassembly 104. In certain embodiments, the LCM receiver 102 may be a HTHPfilter press receiver. Each of the PPA cell 114, pipe 112, LCM cell 106,and LCM receiver 102 may be in fluid communication and exposed tosimilar internal pressures. The valve assembly 104 may couple to the LCMcell 106 through, for example, a threaded connection in a port through aLCM cell cap, as will be discussed below. In certain embodiments, theLCM receiver 102 may be coupled directly to the LCM cell 106 without anintermediate valve 104. In certain embodiments, pressurized gas,typically on the order of 100-200 psig, may be used to provide aformation/back pressure in the LCM receiver 102. The pressurized gas maysimulate formation fluid pressure and prevent the boiling of fluidswithin the LCM cell 106 when the testing temperatures are high.

In operation, the valve assembly 104, LCM cell 106, and pipe 112 may beprefilled with a fluid suitable to simulate formation fluids. Suchfluids would be appreciated by one of ordinary skill in view of thisdisclosure. The PPA cell 114 may be prefilled with an LCM slurry to betested. The LCM slurry may include a particular type of LCM at apredetermined concentration and particle size distribution. The heatingjackets 108 and 110 may be set to the same temperature for testing. Incertain embodiment, the temperature may reflect temperatures seendownhole where the LCM will be used. A pressure may then be imparted onthe LCM slurry in the PPA cell 114, forcing the LCM slurry into the pipe112 and LCM cell 106. The LCM materials may then plug the simulated vugsin the LCM cell 106, creating a back pressure at the PPA cell 114. Theeffectiveness of the LCM at plugging the simulated vugs in the LCM cell106 can be measured, for example, by determining the amount of fluidcontained within the LCM receiver, determining the amount of pressurethe plug can hold from either flow direction, and determining how wellthe plug stays sealed when pressure is applied from either direction foran extended time at a test temperature. In certain embodiments, theeffectiveness of the LCM at plugging the simulated vugs can also bemeasure by disassembling the LCM cell after a testing, examining theplug formed, and determining its location and composition.

FIG. 2a illustrates an example LCM cell 200, incorporating aspects ofthe present invention. LCM cell 200 may be incorporated into a LCMtesting system such as the LCM testing system illustrated in FIG. 1. Forexample, the LCM cell 200 may be coupled to a PPA cell through a pipevia connector 216 threadedly engaged with an LCM slurry port 218positioned at the bottom of the LCM cell housing 214. In certainembodiments, the LCM slurry port 218 may have an effective internaldiameter of about ½ inch. Although the connector 216 is shown threadedlyengaged with the LCM slurry input port 218, other connection means arepossible, provided the connection means are rated to withstand thepressure generated at a PPA cell.

As will be appreciated by one of ordinary skill in the art in view ofthis disclosure, the LCM cell may be used to simulate multiplesubterranean formations. Although the following disclosure willprimarily discuss the simulation of vugular formations, the simulationof other formation types and formation characteristics are possible. Forexample, as will be discussed below, the LCM cell may be configured tosimulate non-vugular lost circulation situations like fractures andporosity. Accordingly, the configuration of an LCM cell to simulate avugular formation should not be seen as limiting.

The LCM cell housing 214 may be generally cylindrical, and may form angenerally cylindrical internal cavity 220 with a taper at one end. Theinternal cavity 220 may be open at an upper end of the housing 214. Incertain embodiments, the cylindrical portion of the internal cavity 220may have a diameter of 2 inches, and taper down to ½ inch at the LCMslurry port 218. In certain embodiments, as shown in FIG. 2a , the LCMcell housing 214 includes threads within the LCM slurry input port 218.The LCM cell may also include threads 222 to engage with a LCM cell cap202. As can be seen in FIG. 2b , the LCM cell cap 202 may includecomplementary threads 202 a to removeably engage with threads at the topof the LCM cell housing 214. The LCM cell cap 202 may also include aport 202 b extending axially through the LCM cell cap 202. The port 202b may be sized to allow the passage of small LCM particles, and may havean effective internal diameter of ¼ inch. The port 202 b may includeinternal threads and may be connected, for example, to an LCM receiveror valve mechanism through the threaded connection, and may providefluid communication between the internal cavity of the LCM cell 200 andan LCM receiver.

In certain embodiments, the LCM cell cap 202 may not include a sealingmechanism. In the embodiment shown in FIG. 2a , a retainer 204 may belocated inside the LCM cell 200, below the LCM cell cap 202, and mayseal the internal cavity of the LCM cell 200. The retainer 204 mayinclude seals 224 and 226 to prevent any fluids inside the LCM cell fromescaping through the threaded connection of the LCM cell cap 202. As canbe seen in FIG. 2c , the retainer 204 may include a groove 204 a on anouter face and a groove one top surface (not shown) in which an o-ringtype seal may be disposed. Other sealing mechanisms are possible, as aremultiple seals, as would be appreciated by one of ordinary skill in theart in view of this disclosure. The outer diameter of the retainer 204may be substantially similar to the diameter of the inner cavity of theLCM cell 206. The retainer 204 may be inserted into the LCM cell 200,causing the o-ring 224 to engage with the inner cavity 220 of the LCMcell 200. The retainer 204 may also include at least one internal port204 b through which formation fluids may pass from the LCM cell into anLCM receiver coupled to the LCM cell 200.

The LCM cell 202 may further include formation simulation componentsthat may be used to simulate vugular formations, or other non-vugularformations, in both a scalable and repeatable way. For example, theinterior cavity 220 of the LCM cell 200 may be filled with stackedformation simulation components containing flow passages. In theembodiment shown in FIG. 2, the formation simulation components maycomprise plates and plate spacers. The plates and plate spacers, shownin FIG. 2 may include vug plates 210 and 212, and vug plate spacers 208,as they include flow passages adapted to simulate vugular formations, aswill be described below. As can be seen in FIG. 2a , the vug plates 210and 212 and vug plate spacer 208 may have an effective diameter equal tothe diameter of the inner cavity 220 of the LCM cell 200, and may bestacked within the inner cavity 220. In certain embodiments, the vugplates 210 and 212 and vug plate spacer 208 may be held in position bythe retainer 204 and LCM cell cap 202, instead of engaging with theinner cavity 220 of the LCM cell 200 to prevent movement. In certainembodiment the plates, 208 and 212, and spacers 208, may be orientedrelative to each using a pin and receiver configuration. In oneembodiment, as is shown in FIG. 2, a pin 228 may fit into a receiver inboth an adjacent plate and spacer, aligning the plate and spacerrotationally. In certain other embodiments (not shown) the pin may beintegrated into a plate or spacer, with the adjacent plate or spacerincluding a corresponding receiver.

FIG. 2d illustrates a close up view of vug plate 210. As can be seen,vug plate 210 is a cylindrical plate comprising staggered holes 210 aextending through the thickness of the vug plate 210. In certainembodiments, all vug plates used within a LCM cell may have the samethickness, such as ½ inch. The staggered holes 210 a comprise 16 holes,each having a diameter of ⅛ inch, providing an overall hole area size of0.1963 inches squared. As can be seen, each of the holes 210 a may havesquare edges, but there are many other configurations for holes andpassages that would be appreciated by one of ordinary skill in view ofthis disclosure.

In contrast, FIG. 2f illustrates a close up view of vug plate 212. Likevug plate 210, vug plate 212 may have a thickness of ½ inch. Unlike vugplate 210, however, vug plate 212 comprises a single hole with aneffective diameter of ½ inch. Notably, the overall hole area size of thevug plate 212 is 0.1963 inches squared, the same as the overall holearea size of the vug plate 210. In certain embodiments, each vug platestacked in a LCM cell may have the same overall hole area size. Thisensures generally equal flow of fluids through the LCM cell and theeffective simulation of a vugular formation. Other embodiments of a vugplate may include, for example, four holes with an effective diameter of¼ inch, maintaining the overall hole area size of 0.1963 inches squared.Other configurations may utilize hole sizes such that the overall holearea size is not 0.1963 inches squared. Notably, each of the holesthrough the vug plate may simulate a vug within a vugular formationhaving a size similar to the hole area size of the corresponding hole.Accordingly, different vugular formations may be simulated by selectinghole sizes that correspond to the vugular formation of interest. Becausethe vug plates, for example, can accommodate a wide variety of holesizes, a wide range of vugular formations can be simulated.

FIG. 2e illustrates an example vug plate spacer 208, according toaspects of the present disclosures. As can be seen, the vug plate spacer208 comprises a ring structure that defines an interior opening 208 a.The configuration of the vug plate spacer 208 may be modified dependingon the placement of the holes in an adjacent vug plate, so as to notrestrict the flow of fluid through the vug plates. For example, if theholes of the vug plate are spaced further apart than the holes 210 a inLCM cell 210, the interior opening may be widened such that thestructure of the vug plate spacer does not overlap with a hole in theadjacent vug plate. Likewise, if the holes are closer together, theinterior opening may be narrowed.

In certain embodiments, a vug plate spacer may be designed such that aflow cross-sectional area of the vug plate spacer is approximately thesame as the overall hole area size of the adjacent vug plates. FIG. 2gillustrates an example vug plate spacer 208 stacked on top of an examplevug plate 210. Formation fluids may flow from the vug plate holes alongpath 250, into the interior opening of the vug plate space 208. The flowcross-sectional area 252 of the vug plate spacer 208 is defined by thethickness of the vug plate spacer 208 and the width of the interioropening of the vug plate spacer, and the flow cross-sectional area canbe modified by altering either variable. For example, if the interioropening needs to be wider to accommodate a certain hole placement, thethickness of the vug plate spacer can be decreased to maintain aconstant flow cross-sectional area. In the embodiment shown in FIG. 2g ,the flow cross-sectional area may be 0.1963 inches squared to match theoverall hole area size of the adjacent vug plate 210.

In certain embodiments, a LCM cell may include vug plates with differenthole sizes and placement. For example, LCM cell 200 includes four vugplates similar to vug plate 212, with a single ½ inch diameter hole, anda single vug plate 210 with multiple ⅛ inch holes. The presentconfiguration is advantageous because it may cause a LCM that passesthrough the vug plates similar to vug plate 212 to be captured at vugplate 210 before passing into and possibly clogging the LCM receiver.Other configurations are possible, as would be appreciated by one ofordinary skill in the art in view of this disclosure. For example, theLCM cell may be populated with only three vug plates instead of two, ora different vugular formation simulation component entirely.

Depending on the configuration, the vugular formation simulationcomponents inside of a LCM cell may have different total heights. Forexample, if one layer of the vug plates and vug plate spacers is removedfrom the LCM cell 200 in FIG. 2a , the overall height of the stackedformation simulation components will be smaller. To accommodate variousconfigurations of vugular formation simulation components, a variablespacer 206 may be inserted between the retainer 204 and the vugularformation simulation components. The variable spacer 206 may be, forexample, a stack-up spacer, with variable thickness, that can beinserted at the top of the stack so that the height of the stack remainsconstant across different configurations. The constant height of thestack ensures that the installation of the LCM cell cap 202 and retainer204 compresses the stack and holds the formation simulation componentsin position. This is advantageous because it may allow repeatability oftesting and scalability of the vugular formation simulation componentsplaced within the LCM cell.

FIG. 3 illustrates an example flow pattern 350 through a LCM cell 300.As can be seen, an LCM slurry may pass through the LCM slurry port 316and into an inner cavity of LCM cell 300, defined by the LCM cellhousing 314. The LCM slurry may pass through a vug plate 310 beforeentering the interior opening of a vug plate space 308. The LCM slurrymay then pass laterally through the interior opening of the vug platespacer 308, encountering the flow cross-sectional area of the vug platespacer 308, as described above. The LCM slurry may proceed in aserpentine fashion through the LCM cell 300, past the variable spacer306, into the retainer 304 with seal 340 and out of a port in the LCMcell cap 302. In certain embodiments, the overall hole area size/flowcross sectional area of every vug plate and vug plate spacer may beapproximately the same. This allows for a generally even flow throughthe LCM cell 300.

Although formation simulation components described thus far haveincluded plates and plate spacers, other formation simulation componentsare possible. For example, FIG. 4 illustrates a LCM cell 400 comprising⅜ inch diameter balls 406 arranged in an annular inner cavity positionedbetween the an LCM cell housing liner 410 and a cylindrical innerstructure 420. The formation simulation components shown in FIG. 4 mayalso be used to simulate vugular formations, in a manner similar to theLCM cell configuration shown in FIG. 2. The dimensions of the LCM cellhousing liner 410 and the cylindrical inner structure 420 configure theinternal diameter of the LCM cell housing 414 so that each layer ofballs forms a ring around the cylindrical structure 420 with no gaps.The arrangement of balls assures that each test will be conducted withthe same number of balls in the same pattern. Other sizes of balls arepossible, as would be appreciated by one of ordinary skill in the art inview of this disclosure. The balls 406 may be placed within the annularinner cavity and held in place by the LCM cell cap 402 and retainer 404,which may be similar to the LCM cell cap 202 and retainer 204 discussedabove. Depending on the vugular formation to be simulated in the LCMcell, and the testing parameters, the balls 406 may be stacked atvarious heights within the LCM cell 400. Accordingly, a variable spacermay be used to ensure that the LCM cell cap 402 and retainer 404 impartssufficient compression on the balls to hold them in place.

In another embodiment, as illustrated in FIG. 5, the formationsimulation components may comprise two annular inserts 506 and 508disposed within the LCM cell housing 514 of LCM cell 500. The LCMconfiguration in FIG. 5 may also be used to simulate vugular formations.The annular inserts may be arranged coaxially with an internalcylindrical structure 520 of the LCM cell 500 similar to the structureshown in FIG. 4. The annular inserts 506 and 508 may be configured suchthat when installed they create tapered slots within the LCM cell 500.For example, annular insert 508 includes an outer cylindrical surfaceapproximately the same diameter as the inner surface of the LCM cellhousing 514. The interior surface of annular insert 508 is tapered andgreater at all points that the diameter of the internal cylindricalstructure of the LCM cell 500. When installed, the annular insert 508creates a tapered slot 508 a for the LCM slurry to flow, narrowing as itgets further from the LCM slurry port. Annular insert 506 may includespacers at the bottom to stack on top of annular insert 508. The annularinsert 506 includes an interior cylindrical surface that isapproximately the same diameter as the inner cylindrical structure 520of the LCM cell 500. The exterior surface of the annular insert 506 maycreate a tapered slot 506 a, with the diameter of the annular insert 506increasing as it gets further from annular insert 508. The flow area ofthe tapered slots 506 a and 508 a created by annular inserts 506 and508, and the flow area between annular inserts 506 and 508 created bythe spacers, may be designed to be approximately the same, as describedabove. Notably, the tapered slots created by the annular inserts 506 and508 may simulate a vugular formation, with a size approximately the sameas the flow area of the tapered slots.

In another embodiment, as illustrated in FIG. 6, the formationsimulation components may comprise stacked plates forming a taperedslot. The stacked plates, referred to collectively as 612, may eachinclude a portion of a tapered slot 610, and may be aligned within theLCM cell 600 using pins, referred to collectively 614, to form theentire tapered slot 610. As can be seen, the plates 612 may be sized tofit within the inner cavity of a LCM cell housing 604. As can also beseen, the plates 612 may be retained within the LCM cell using stackedspacers 608, retainer 606 and LCM cap 602. In certain embodiments,formation simulation components similar to plates 612 may be used tosimulate a fracture within a subterranean formation, therefore allowingtests to determine the effectiveness of LCMs on plugging a fracture.

In another embodiment, as illustrated in FIG. 7, the formationsimulation components may comprise stacked plates forming a zig-zaggedslot. The stacked plates, referred to collectively as 712, may eachinclude a portion of a zig-zagged slot 710, and may be aligned withinthe LCM cell 700 using pins, referred to collectively 714, to form theentire zig-zagged slot 710. As can be seen, the plates 712 may be sizedto fit within the inner cavity of a LCM cell housing 704. As can also beseen, the plates 712 may be retained within the LCM cell using stackedspacers 708, retainer 706 and LCM cap 702. In certain embodiments,formation simulation components similar to plates 712 may be used in LCMor vugular formation plugging studies.

In another embodiment, as illustrated in FIG. 8, the formationsimulation component may comprise an insert 812 containing a doublehelix grove pattern 810 machined on an exterior surface. As can be seen,the insert 812 may be sized to fit within the inner cavity of a LCM cellhousing 804. As can also be seen, the insert 812 may be retained withinthe LCM cell using stacked spacers 808, retainer 806 and LCM cap 802. Incertain embodiments, an insert similar to insert 812 may be used tosimulate a vugular formation. The grooves in the groove pattern 810 mayhave the same cross-sectional area of a half inch hole, similar to thosewithin the LCM described with respect to FIG. 2. Many other grooveshapes and pitches are possible.

Although some example embodiments of formation simulation components aredescribed above, the formation simulation components are not limited tothe embodiments. Rather, other configurations fall within the scope ofthis disclosure. Notably, the embodiments described herein and otherconfigurations can be combined and modified as needed to simulate avugular formation. Such combinations and modifications may accomplishsimilar results to the embodiments described herein by providing a flowpath through the vugular cell that is repeatable, scalable, and capableof accounting for LCM materials of differing sizes.

Returning to FIG. 1, a typical test procedure utilizing an LCM testingsystem similar to LCM testing system 100 may proceed as described below.The LCM cell may be assembled without the LCM cell cap or retainer. Thismay include positioning the formation simulation components with aninner cavity of the LCM cell. The PPA cell 110 may be loaded with sampleLCM slurry by moving an internal piston to the bottom, thus creatingroom to load the LCM slurry, filling the PPA cell with the slurry, andclosing and sealing the PPA cell without a filtration disk, which wouldotherwise filter out the LCM. Once closed, the LCM slurry level in thePPA cell can be topped off.

A ⅝ inch tube, similar to tube 112 in FIG. 1, may be connected to thePPA cell. The PPA cell may then be placed in a heating jacket, such as a500 ml horizontal heating jacket, with the tubing end up. The LCM cellmay also be connected to a heating jacket, such as a 175 ml HeatingJacket, and the ⅝ inch tube may be connected to the bottom of the LCMcell. A pump may be connected to the PPA cell with the pump pressurerelease valve open to prevent the LCM from discharging from the PPAcell. In certain embodiments, the pump may be a manual hydraulic pump,while in other it may be an automatic hydraulic pump, or a differenttype of pump, as would be appreciated by one of ordinary skill in viewof this disclosure.

The LCM cell may be filled with a simulated formation fluid and sealedby inserting a retainer and capping the LCM cell by screwing on a LCMcell cap. The LCM receiver may be connected to the LCM cell, and the LCMreceiver may be filled through an LCM receiver cap with the samesimulated formation fluid used to fill the LCM cell. Excess air may beremoved from the system using a mild vacuum at the LCM receiver, and theLCM receiver may be pressurized to the back-pressure required for thetesting procedure. The back-pressure may reflect the pressure at thevugular formation being simulated in the test. Any excess simulatedformation fluid may be drained from the LCM receiver.

Both of the heating jackets—for the LCM cell and the PPA cell—may beheated to the test temperature. The test temperature may reflect thetemperature of the vugular formation being simulated in the test. Aftera predetermined amount of time to allow the temperature to stabilize,such as 30 minutes, the LCM receiver may be drained. After the LCMreceiver is drained, the pump pressure release vale can be closed. Rapidpumping may then push the LCM slurry from the PPA cell into the LCM celluntil a test pressure is reached. The test pressure may comprise thepressure which the drilling fluids may exert on the vugular formation.Once the test pressure have been reached, the LCM receiver may bedrained to determine the volume of fluid drained.

Each of the above steps may be completed manually. In certainembodiments, some or all of the steps may be automated. For example,pressurizing the PPA cell and the LCM receiver may be accomplished usinghand pumps or automatic pumps set to a desired pressure.

Therefore, the present disclosure is well adapted to attain the ends andadvantages mentioned as well as those that are inherent therein. Theparticular embodiments disclosed above are illustrative only, as thepresent disclosure may be modified and practiced in different butequivalent manners apparent to those skilled in the art having thebenefit of the teachings herein. Furthermore, no limitations areintended to the details of construction or design herein shown, otherthan as described in the claims below. It is therefore evident that theparticular illustrative embodiments disclosed above may be altered ormodified and all such variations are considered within the scope andspirit of the present disclosure. Also, the terms in the claims havetheir plain, ordinary meaning unless otherwise explicitly and clearlydefined by the patentee. The indefinite articles “a” or “an,” as used inthe claims, are defined herein to mean one or more than one of theelement that it introduces.

What is claimed is:
 1. An apparatus for testing lost circulation materials (“LCMs”) for use in a formation, comprising: a LCM cell, wherein the LCM cell contains at least one formation simulation component, wherein the at least one formation simulation component simulates one or more vugular formations; a pressurized tank in fluid communication with the LCM cell, wherein the pressurized tank is operable to force a sample LCM slurry into the LCM cell; an LCM receiver in fluid communication with the LCM cell, wherein the LCM receiver is operable to receive LCM slurry that flows through the LCM cell; and wherein the at least one formation simulation component comprises: a first plate; a second plate, wherein the first plate and the second plate align to form a zig-zagged slot; and a plate spacer positioned between the first plate and the second plate.
 2. An apparatus for testing lost circulation materials (“LCMs”) for use in a formation, comprising: a LCM cell, wherein the LCM cell contains at least one formation simulation component, wherein the at least one formation simulation component simulates one or more vugular formations; a pressurized tank in fluid communication with the LCM cell, wherein the pressurized tank is operable to force a sample LCM slurry into the LCM cell; an LCM receiver in fluid communication with the LCM cell, wherein the LCM receiver is operable to receive LCM slurry that flows through the LCM cell; and wherein the at least one formation simulation component comprises: a first plate; a second plate, wherein the first plate and the second plate align to form a tapered slot; and a plate spacer positioned between the first plate and the second plate.
 3. An apparatus for testing lost circulation materials (“LCMs”) for use in a formation, comprising: a LCM cell, wherein the LCM cell contains at least one formation simulation component, wherein the at least one formation simulation component simulates one or more vugular formations; a pressurized tank in fluid communication with the LCM cell, wherein the pressurized tank is operable to force a sample LCM slurry into the LCM cell; an LCM receiver in fluid communication with the LCM cell, wherein the LCM receiver is operable to receive LCM slurry that flows through the LCM cell; and wherein the at least one formation simulation component comprises at least one of an insert containing a double helix grove pattern machined on an exterior surface, one or more balls positioned between a cylindrical inner structure and a housing liner disposed within the internal cavity, and at least one annular insert positioned around a cylindrical inner structure disposed within the internal cavity. 